suzy@lstchocolatemachine.com

Shuga-yakavharwa chokoreti ndiyo chokoreti yakavharwa neshuga pamusoro peiyo core chocolate.Chokoreti musimboti unogona kugadzirwa kuita akawanda akasiyana zvimiro, senge lentil, spherical, zai kana kofi bhinzi chimiro.Mushure mokunge chokoreti yakaputirwa ne-colorful icing, haisi kungowedzera kukosha kwezvinhu, asiwo inowedzera hupenyu hwesherufu yechokoti, iyo inonyanya kufarirwa pakati pevana.

Shuga-yakavharwa chokoreti yakakamurwa kuita zvikamu zviviri: chokoreti musimboti kugadzira uye kupfeka.

Yese yekugadzira process inotsanangurwa sezvizvi:

-Chocolate core kugadzira

Iyo chokoreti musimboti inowanzogadzirwa nemukaka wakachena chokoreti, uye chokoreti musimboti unogadzirwa kuburikidza nedhiramu inotonhorera yekugadzira mushure mekupisa.

Mipumburu inowanzova peya, yakagara yakanyorwa nemafungiro, uye mavhiriji maviri anoenderana nefa yekuvhura.Mapumburu acho anowanzo peya, pre-yakanyorwa nechiratidziro, uye ma roller maviri anoenderana nefa yekuvhura parallel. mudziyo.Mvura inotonhorera inopfuudzwa mukati megomba redhiramu, uye tembiricha yemvura i22-25 ° C.Iyo yakadzikama chokoreti slurry inodyiswa pakati pemadhiramu anotonhora anotenderera, kuitira kuti mold inoputika izere nechokoreti slurry.Nekutenderera, chokoreti slurry inopfuura nemudhiramu uye inoomesa kuti iite inoenderera ichiumba core strip.Pane mamwe magwanza.Naizvozvo, pane zvakabatana mukanyiwa zvimedu kumativi chokoreti kuumba musimboti, izvo zvinoda kuwedzera kutonhodzwa kuti zvigadzikane, kuitira kuti mukanyiwa zvidimbu kumativi musimboti zviri nyore kuputswa, uye ipapo cores vanoparadzaniswa nokutenderera muchina.

Muchina wekutenderera unotenderedza muviri wecylindrical une maburi akawanda.Iyo yakatyoka chokoreti core swarf inounganidzwa mucylindrical shell tray kuburikidza nemaburi maburi uye inogona kushandiswa zvakare.Iyo yakaumbwa chokoreti musimboti inosundirwa kuchiteshi chekuburitsa uye inoburitswa pamwe nekutenderera kwecylinder.

Kazhinji, iyo yakajairika chokoreti yepakati yekuumba mutsara ndeye chokoreti lentil roller yekuumba michina.Vamwewo vane denderedzwa, rakaita zai, rakaumbwa nebhatani zvichingodaro.Iyo ngoma inogadzirwa nesimbi isina tsvina kana mhangura nemhangura yakavharwa nechromium.Iyo dhayamita yedhiramu inowanzoita 310-600mm, uye kureba kwedhiramu ndeye 400-1500mm.Mvura inotonhorera inopfuudzwa nepakati pegomba.Iyo tekinoroji paramita inoverengerwa zvinoenderana neiyo lenti-yakaita dhayamita ye12mm.

Mushure mekunge sirasi yechokoreti yakapisa ichipfuura nemadhiramu maviri anotenderera anotonhorera, inokurumidza kuomesa uye kuumba inopindirana chokoreti lentil strip, asi pakati peiyo lentil musimboti hauna kunyatso kutonhodzwa, saka inoda kukwenenzverwa nekudzikamiswa kuburikidza nemugero unotonhora. .Kazhinji, kureba kwemugero wekutonhora kunosvika 17m.Kana yakaganhurwa nesaiti, mabhandi ekutonhodza akawanda anogona kushandiswa, uye mugero wekutonhora unogona kupfupikiswa.Mushure mekutonhodzwa, chigadzirwa chinopinda muchina unotenderera, uye macores akabatanidzwa anoparadzaniswa obva atumirwa mumachokoreti ane serenti, anozoshandiswa seshuga-yakavharwa chokoreti cores.Shuga yekupfekedza zvinodiwa zvehunyanzvi uye midziyo

Chocolate coating inoreva sirapu yakagadzirwa neshuga yakaputirwa pamusoro pechokoreti core.Mushure mekushaya mvura, yakaoma icing layer inoumbwa pamusoro pepakati nekuda kwemakristasi akanaka eshuga.Huremu hwehuga hwehuga hunowanzo 40-60% yepakati, ndiko kuti, uremu hwepakati ndeye 1 g, uye shuga yehuga ndeye 0.4 kusvika 0.6 g.

Pamusoro peiyo yataurwa pamusoro inoenderera mberi yekumisikidza muchina, iyo yekupfekedza midziyo inogona zvakare kuve yakazara otomatiki yakaoma yakaoma coating michina.Iyo inomiririra yemuchina wekupfekedza iyi idhiramu rakavharika rinotenderera, uye musimboti unoramba uchitenderera mudhiramu.Pasi pechiito chebaffle, sirasi yekuputira inopfapfaidzwa pamusoro pepakati kuburikidza nepfuti yekupfapfaidza kuburikidza nepombi yeperistaltic kubva kune inogara ichipisa tembiricha yekusanganisa barrel, uye mweya unopisa unosefa uye unocheneswa nemhepo duct muparadzi pakati pe. iyo dhiramu uye inounzwa pasi pechiito chekupedza mweya uye kudzvinyirira kwakashata.,, kuburikidza nepakati kuburikidza ne-fan-shaped fan blades kubva kumhepo duct distributor dampers, uye mushure mokunge guruva rabudiswa, kuitira kuti sirasi yekuputira iparadzwe pamusoro pepakati pepamusoro uye yakaoma nokukurumidza, ichigadzira yakasimba, yakaoma uye yakatsetseka. .Iyo yese maitiro inogona Kupedzwa pasi pePLC kutonga.

Chocolate chinhu chinonzwa kupisa.Kana chokoreti core yakaputirwa nemhepo inopisa, tembiricha yekuomesa yepamusoro inofanira kuchengetedza chigadzirwa kubva pakukanganisa.Naizvozvo, kunze kwekunatswa kurapwa, mhepo inopisa inofanirawo kunyoroveswa.Kazhinji, tembiricha yemhepo inopisa ndeye 15-18°. baffle plate kuti ikwanise kuvhara moto.Iyo yakanakisa mamiriro emoto, kurara, kusanganisa uye kuomesa.Iyo yekupfekedza inogona kupfapfaidzwa pamusimboti nguva nenguva kuburikidza nepfuti yekupfapfaidza.Muchina wekuputira unofanirwa kuve nechokwadi chekuti pfapfaidzo yakanyatso kusanganiswa uye yakagovaniswa zvakaenzana.Iyo inomhanya inokurumidza, kunyanya munzvimbo yakaoma, iyo iri nyore kubvongodzwa.Iyo midziyo yemuchina wembatya ndeye 1-16rpm, iyo inogona kuiswa zvinoenderana nemamiriro chaiwo.Mhepo inopinza inotanga yapfuudzwa kuti isvike painodiwa tembiricha uye tembiricha, yozofuridzirwa mukati nefani.Mhepo yekudzoka inopfuura nepakati pe processor uye inopfuura nepamhepo yekuburitsa fan.Iyo yese maitiro inoshandisa iyo nyowani microcomputer touch-firimu screen control system kuunganidza kuyerera kwesyrup, kudzvanywa kwakashata, kutora mhepo, uye kupera mweya.Tembiricha, senge process parameter inodzorwa otomatiki.

Shuga-yakavharwa chokoreti coating operation maitiro

①Tanga iyo nguva yekugadzirisa, iyo mhepo inopa iri pasi pe20℃, uye tembiricha yemhepo inenge 20%.

②Isai chokoreti musimboti mumushini wekupfekedza uye tanga muchina wekuputira.Nhanho yekutanga yekuputira ndeyekutanga kupfekedza chidimbu cheshuga gum poda, iyo inoshanda kudzivirira mafuta kuti asadere pamusoro.Kutanga, pfapfaidza pendi yakagara yakavharwa, kupfira, ukuru hwakasiyana, uye kuomeswa kwemhepo (mhepo inopisa uye kupera) panguva yekuputira zvese zvinodzorwa nenguva.15s, kazhinji 6 ~ 12s, inogona kuiswa maererano nemamiriro chaiwo.Mushure mekumwaya pre-coated sugar sirasi, zvinotora anenge 70 ~ 90s kuti uchinje slurry, uye wobva wapfapfaidza iyo pre-yakavharwa poda, wozoomesa mhepo, tembiricha yemhepo i18.℃, uye iyo imwechete yekushanda maitiro emhepo inopinza uye kupera inoitwa 3 kusvika 4 nguva seyakatarwa maitiro , Kureva kuti, pre-coating inopedzwa.

③Mushure mekunge pre-coating yapedzwa, ichapinda muchikamu chekuputira.Iyo yekupfeka inogona zvakare kukamurwa kuita akati wandei seti yemaitiro zvichienderana nemamiriro chaiwo.Imwe neimwe seti yemaitiro inotenderedzwa 4 kusvika ku10 nguva, uye shuga yekuputira layer inowedzerwa zvishoma nezvishoma.Panguva imwecheteyo, kuwedzera powdery zvinonhuwira zvinogona kuiswa kune 3 kusvika ku 4 seti.,, 4 kutenderera pane imwe seti, kupfapfaidza nguva 10 ~ 14s, homogenization nguva 90s, panguva ino shuga coating uremu kunowedzera ne25%, uye ipapo 2 seti maitiro kuwedzera shuga coating layer, imwe neimwe kutenderera 10 nguva, uye kutanga chena. kana coloring, Iyo tembiricha yemhepo inopinza inogona kuwedzerwa kusvika 20℃, mhepo inopinza uye mhepo inopedza makore 300 oga oga;pakupedzisira inopinda panzvimbo yekuzora mafuta, panguva ino nguva yekupfapfaidza yakaderedzwa kusvika ku6s, nguva yehomogenization inowedzera kusvika ku120s, uye mhepo inopinza uye nguva yekupedza inoderedzwa kusvika ku150s.Imwe seti yezvikamu gumi, iyo yekupedzisira seti yekupfapfaidza yakaderedzwa kusvika ku3s, iyo homogenization nguva yakaderedzwa kusvika 120s, kutorwa kwemhepo uye nguva yekupedza inoderedzwa zvakare kusvika 120s, uye huremu hwekuputira shuga hunowedzera kusvika 50%, uye Coating process inopedzwa.Iyo yakatarwa chirongwa parameters inonyatso kutaurwa.Kana pane kusawirirana mukushanda chaiko, zvirongwa zvepurogiramu zvinogona kuchinjwa kana kuchinjwa nenguva.

④Kubva pakutanga uye pakupera kwekutanga seti yemaitiro, unogona kuyera kamwe chete nguva iyo nzira inoitwa, asi maviri ekupedzisira seti anogona kuwedzera huwandu hwekuyera uye kudarika muganhu wehuremu hwezvipfeko.Ita polishing.

⑤Brazil wax poda inoshandiswa kukwenenzvera, 0.6-0.8g pakirogiramu yechigadzirwa, uye 14% shellac alcohol solution ye light protectant kana kupenya, 0.8-1.25ml pakirogiramu yechigadzirwa.

⑥Kana huremu hwechigadzirwa hwasvika pane zvinodiwa, dzima kupinza uye kupera kwemhepo, uye usasa 1/2 yehuwandu hwehupfu hweBrazilian wax mupani yekuputira, roll kwemaminitsi gumi, kana ichiita seyakajeka, bvisa yasara. 1/2 wakisi hupfu Mwaya nekuumburudza kwemamwe maminetsi gumi, uye pakupedzisira wobva wawedzera mushonga we shellac woumburudza kusvika iyo inonyungudutsa yakachena uye pamusoro peshuga granules yakaoma uye ichifefetera.Panguva ino, kutorwa kwemhepo uye kupera kwakapedzwa.Tarisa uone kuti zvinhu zvinoburitswa mushure mekuvhurwa kwemasekonzi makumi matanhatu ekurongedza.